Ni-Chrome Super Alloy Castings

Grade reference

The alloy grades we cast, in one reference

Ni-Chrome casts everything from carbon and alloy steels to cobalt and nickel-based superalloys, with the stainless, heat-resistant, corrosion-resistant and wear-resistant families in between, to ASTM, ASME, BS and IS standards at our Visakhapatnam foundry. HK40, HP-Nb, CT-15C, 50Cr-50Ni-Nb, HH, HF, HN, WCB, WC9 and cast SS316 are in regular production; the rest are families our melt shop pours to standard or agreed chemistry on order. Figures are nominal and indicative. The standard edition on your purchase order governs. Full datasheets and test certificates are sent by email on request.

Marked grades are in regular production. Every other grade is a family we cast to standard on order.

ASTM A297 · A351 · A560 · A608

Which heat-resistant grades can Ni-Chrome cast?

The full iron-chromium-nickel H-series, from HD at 28Cr-5Ni up to HX at 66Ni-17Cr, plus the petrochemical specialty grades: 50Cr-50Ni-Nb for fuel-ash service and CT-15C for reformer outlets, both in regular production and in the class of critical alloys Ni-Chrome is EIL-approved for, and the proprietary Super 22H type at the top of the creep range. Statically cast to ASTM A297, A351 or A560; centrifugally cast versions to ASTM A608. Service temperatures are indicative figures for clean oxidising atmospheres.

GradeASTMUNS / ENNominal typeMax service tempTypical useEnquire
HDA297J9300528Cr-5Ni~1,090 °CGrate bars and furnace parts in high-sulphur atmospheresEnquire →
HEA297J9340328Cr-9Ni~1,090 °CKiln and furnace parts where hot-gas corrosion is severeEnquire →
HFA297J92603 · 1.482520Cr-10Ni~870 °CTube supports and boiler parts at moderate temperatureEnquire →
HHA297J93503 · 1.483725Cr-12Ni~1,090 °CHangers, supports and radiant parts; the most widely used H-gradeEnquire →
HIA297J9400328Cr-15Ni~1,120 °CRetorts and salt potsEnquire →
HKA297J9422425Cr-20Ni~1,150 °CHigh-creep furnace structural partsEnquire →
HK40A351J94204 · 1.484825Cr-20Ni · 0.4C~1,100 °CReformer and heater tube sheets, tube supports and hangersEnquire →
HLA297N08604 · J9460429Cr-20Ni~1,150 °CHighest sulphur resistance of the H-seriesEnquire →
HNA297J9421320Cr-25Ni~1,100 °CHighly stressed furnace partsEnquire →
HPA297N08705 · J95705 · 1.485726Cr-35Ni~1,150 °CSevere reformer and cracking-furnace serviceEnquire →
HP-NbA297 mod.1.485225Cr-35Ni-Nb~1,120 °CReformer outlets and manifolds; higher creep-rupture strengthEnquire →
HTA297N08605 · J9460517Cr-35Ni~1,150 °CCarburising furnace fixtures, trays and rollsEnquire →
HUA297J95405 · N0800419Cr-39Ni~1,150 °CSevere thermal cycling, carburising and nitriding serviceEnquire →
HWA297N0800112Cr-60Ni~1,120 °CEnamelling and hardening fixtures, retorts, mufflesEnquire →
HXA297N06006 · J9480517Cr-66Ni~1,150 °CSeverest carburising and cyanide-hardening serviceEnquire →
50Cr-50Ni-NbA560R2050148-52Cr · bal Ni · 1.4-1.7Nb (IN657 type)~1,050 °CTube supports and hangers in oil-fired heaters; fuel-ash corrosionEnquire →
CT-15CA351N0815120Cr-32Ni-Nb~1,100 °CReformer outlet manifolds, x-mas trees, furnace partsEnquire →
Super 22H typeProprietary2.4879 (22H)28Cr-48Ni-5W~1,150 °CTop-end reformer and pyrolysis duty; higher creep-rupture strength than HP-NbEnquire →

ASTM A351 · A743 · A744

Which corrosion-resistant stainless grades are available?

The cast C-series equivalents of the wrought 300-series: CF8 for 304, CF8M for 316, the low-carbon CF3 and CF3M for as-welded service, the niobium-stabilised CF8C, and CN7M (Alloy 20) for hot sulphuric acid. Pump, valve and process castings for fertilizer and chemical plants.

GradeASTMUNS / ENNominal typeWrought equivalentTypical useEnquire
CF3A351 / A743J92500 · 1.430919Cr-10Ni · low C304LValve and pump bodies used as-weldedEnquire →
CF3MA351 / A743J92800 · 1.440919Cr-10Ni-2.5Mo · low C316LChloride-bearing process duty, as-weldedEnquire →
CF8A351 / A743J92600 · 1.430819Cr-9Ni304General pump, valve and fitting castingsEnquire →
CF8MA351 / A743J92900 · 1.440819Cr-10Ni-2.5Mo316Process castings and impellers; the cast form of SS316Enquire →
CF8CA351 / A744J92710 · 1.455219Cr-10Ni-Nb347Stabilised grade for elevated-temperature process dutyEnquire →
CN7MA351 / A743 / A744N0800720Cr-29Ni-2.5Mo-3.5CuAlloy 20Hot sulphuric acid serviceEnquire →

Cobalt & nickel bases

Which cobalt and nickel-based superalloys are available?

Three families past the iron-based grades: Stellite-type cobalt-chromium alloys for wear faces that must stay hard at red heat, UMCo-50 for furnace parts hit by thermal shock and hot slag, and the ASTM A494 nickel grades that are the cast forms of Alloy 600, Alloy 625 and Monel 400. Nimonic-type and other proprietary nickel-chromium compositions are cast to agreed chemistry; for Alloy 800 service, CT-15C above is the usual cast answer. Trademarked names belong to their owners; we cast to the published or specified chemistry.

GradeStandardUNSNominal typeTypical useEnquire
Stellite-type 6ProprietaryR30006Co-28Cr-4.5W-1.1CValve seats and trim, wear pads; the general-purpose hot-hardness gradeEnquire →
Stellite-type 12ProprietaryR30012Co-30Cr-8.5W-1.5CHigher-carbide wear parts: saw tips, bearing sleeves, cutting edgesEnquire →
Stellite-type 21ProprietaryR30021Co-27Cr-5.5Mo-0.25CTougher, low-carbon grade for impact, thermal shock and hot-forging diesEnquire →
UMCo-50ProprietaryCo-28Cr-21FeFurnace and sinter-plant fixtures, burner parts; resists thermal shock, hot gases and slagEnquire →
CY40A494N06040Ni-16Cr-8Fe (cast Alloy 600)Caustic and high-purity-water service; chloride stress-corrosion immunityEnquire →
CW-6MCA494N26625Ni-21Cr-9Mo-3.5Nb (cast Alloy 625)Severe combined corrosion and temperature; seawater and sour serviceEnquire →
M35-1A494N24135Ni-30Cu (cast Monel 400)Seawater and brine valves and pump parts; hydrofluoric acid dutyEnquire →

ASTM A216 · A217

Which carbon and low-alloy steel grades are available?

WCB for general pressure castings, and the A217 chromium-molybdenum ladder from WC1 to C12 for high-temperature pressure parts. WCB and WC9 are in regular production; the rest are cast to order. IS and BS equivalents matched on request.

GradeASTMUNS / ENNominal typeMax service tempTypical useEnquire
WCBA216J03002 · 1.0619Carbon steel~425 °CValve bodies, flanges and general pressure castingsEnquire →
WC1A217J12524C-0.5Mo~470 °CPressure parts a step above plain carbon steelEnquire →
WC6A217J12072 · 1.73571.25Cr-0.5Mo~595 °CSteam and high-temperature valve castingsEnquire →
WC9A217J21890 · 1.73792.25Cr-1Mo~595 °CHigh-temperature pressure parts; refinery and power dutyEnquire →
C5A217J420455Cr-0.5Mo~650 °CSulphur-bearing refinery streamsEnquire →
C12A217J820909Cr-1Mo~650 °CHigh-temperature, high-pressure refinery serviceEnquire →

Wear duty

Which wear-resistant grades are available?

Ni-hard and high-chromium irons and austenitic manganese steel, for parts that grind coal, clinker and ore. These are hardness-rated rather than temperature-rated grades, typically 400 to 500 BHN depending on grade and heat treatment.

Grade familyStandardNominal typeHardnessTypical useEnquire
Ni-hard / high-chrome ironIS 4771Ni-Cr and high-Cr white irons~400-500 BHNLiner plates, grinding bowls and discs, bull rings, crusher partsEnquire →
Manganese steelIS 276Austenitic 12-14Mn (Hadfield)Work-hardeningHammer tips, impact blades, bucket tooth pointsEnquire →

Cross-reference

What are the cast equivalents of common wrought and EN grades?

If you are working from a wrought AISI grade or an EN (W.-Nr) number on a drawing, this table names the cast grade to order from Ni-Chrome, with its ASTM specification and UNS number. UNS and EN numbers are cross-references for matching a designation, not proof that two grades are identical, so name the standard your order needs.

You haveOrder this castingASTMUNS / EN
304 stainless · EN 1.4308CF8A351 / A743J92600
304L stainless · EN 1.4309CF3A351 / A743J92500
316 stainless · EN 1.4408CF8MA351 / A743J92900
316L stainless · EN 1.4409CF3MA351 / A743J92800
347 stainless · EN 1.4552CF8CA351 / A744J92710
Alloy 20CN7MA351 / A743 / A744N08007
Alloy 600 (nickel)CY40A494N06040
Alloy 625 (nickel)CW-6MCA494N26625
Monel 400M35-1A494N24135
25Cr-12Ni heat-resistant · EN 1.4837HHA297J93503
25Cr-20Ni-0.4C heat-resistant · EN 1.4848HK40A351J94204
26Cr-35Ni heat-resistant · EN 1.4857HPA297N08705
25Cr-35Ni-Nb reformer grade · EN 1.4852HP-NbA297 mod.1.4852
Carbon steel · EN 1.0619WCBA216J03002
1.25Cr-0.5Mo steel · EN 1.7357WC6A217J12072
2.25Cr-1Mo steel · EN 1.7379WC9A217J21890

Do not see your designation? Ni-Chrome casts to ASTM, EN, IS and customer specifications; send the grade or the drawing and we will confirm the cast equivalent.

Choosing a grade

Which grade for which job?

Match the grade to the way the part fails. Heat and creep call for the chromium-nickel H-series, wet corrosion for the stainless C-series, pressure at steam temperatures for the Cr-Mo steels, abrasion for white irons and manganese steel; where iron-based grades run out, the cobalt and nickel bases take over. The table below maps the common jobs to the grades on this page; the notes after it explain why the same few elements decide the choice.

The jobStart withStep up when
Reformer & heater tube sheets, supports and hangersHK40 · HHHP-Nb where tube-metal temperature runs hotter or sections must be thinner
Reformer outlet manifolds & x-mas treesCT-15CHP-Nb where the designer specifies it
Oil-fired heater internals attacked by vanadium / sulphur fuel ash50Cr-50Ni-NbThis is the step up; lower-chromium grades are what it replaces
Carburising furnace trays, fixtures and rollsHTHU or HX for the severest carburising and thermal cycling
Pump, valve and process castings in chemical or fertilizer dutyCF8 · CF8MCF3M for as-welded chloride duty; CN7M for hot sulphuric acid
Corrosion past what stainless takes: caustic, seawater, HF, sour streamsCY40 · M35-1CW-6MC where corrosion and temperature combine
Valve trim and wear faces that must stay hard at red heatStellite-type 6Type 12 for more abrasion; type 21 for impact and thermal shock
Steam and pressure partsWCBWC6 or WC9 above ~425 °C; C5 or C12 in sulphur-bearing refinery streams
Grinding, crushing and sliding abrasionNi-hard / high-Cr ironManganese steel where heavy impact dominates

Why are these parts cast rather than fabricated?

Because most of these compositions exist only as castings. A grade like HK40 carries around 0.4% carbon, well above what wrought 310 stainless is allowed, and that carbon forms the chromium-carbide network that holds the part against creep near 1,000 °C. The same carbon makes the alloy impractical to forge or roll, so there is no plate or bar to fabricate from. Casting also gives the shape directly: a tube sheet or a manifold comes out of the mould as one part, with no welded joints to become the weak points at temperature.

What do chromium, nickel, carbon and niobium each do?

Chromium forms the oxide skin that protects the metal, so resistance to oxidation, sulphur attack and fuel ash rises with chromium: 20% in HF, 28% in HD, 48-52% in 50Cr-50Ni-Nb. Nickel keeps the structure stable and strong at temperature and resists carburisation, which is why the carburising-service grades climb from 35% Ni in HT to 66% in HX. Carbon forms the carbides that resist creep; it is the main reason a cast H-grade outlasts its wrought cousin in stationary hot parts. Niobium ties carbon into fine, stable carbides, raising creep-rupture strength in HP-Nb and CT-15C and stopping sensitisation in CF8C. Molybdenum does two separate jobs: 2-3% in CF8M and CF3M resists chlorides and pitting, while the Cr-Mo pressure steels from WC1 to C12 use it for strength at steam temperatures. Cobalt holds its carbides hard at red heat, which is why a Stellite-type seat keeps its edge where hardened steel softens. Tungsten strengthens those same carbides, and it is what gives Super 22H its extra creep strength.

How should I read these tables?

As a shortlist, not a specification. The compositions shown are nominal types; the governing ranges sit in the ASTM standard named in each row, and the edition on your purchase order is what we certify against. UNS and EN numbers are cross-references for matching a designation on a drawing, not proof that two grades are identical, so name the standard you actually need. The service temperatures are indicative maxima in clean oxidising atmospheres; carburising gas, sulphur, fuel ash and thermal cycling all pull the practical limit down, and load-bearing parts are sized from creep-rupture data rather than a single maximum. When in doubt, send the operating conditions with the drawing and let the data decide the grade.

Documents on request

Need the full datasheet or a test certificate?

Pick the grade and ask; both are sent by email on request. The datasheet carries the specified composition range, mechanical properties and heat-treatment condition for the grade. A test certificate shows the ladle chemistry and mechanical results of an actual heat poured here, in the format that ships with an order.

Request datasheet Request test certificate

No files are hosted here. Each request goes to our metallurgists and the documents come back to your inbox.

Specifying a grade

Buyer questions, answered

What is HK40 and where is it used?

HK40 is a 25Cr-20Ni austenitic heat-resistant casting grade to ASTM A351, UNS J94204, EN 1.4848. It keeps its creep strength near 1,000 °C, which makes it the classic grade for reformer and heater tube sheets, tube supports and hangers. Ni-Chrome pours HK40 in regular production.

HK40 or HP-Nb: which grade for reformer service?

HP-Nb, the niobium-modified 25Cr-35Ni grade (EN 1.4852), carries higher creep-rupture strength and roughly 50 °C more capability than HK40, so it is specified where tube-metal temperatures run hotter or where the designer wants thinner sections. HK40 remains the economical choice for tube sheets and supports at moderate severity. Send the operating temperature and we will confirm the grade.

Which grade resists fuel-ash corrosion from vanadium and sulphur?

50Cr-50Ni-Nb to ASTM A560, UNS R20501, the grade often specified as IN657. Its chromium level resists the molten vanadium and sodium-sulphate ash that attacks lower-chromium alloys in oil-fired heaters. Ni-Chrome casts it in regular production and is EIL-approved for critical petrochemical-grade alloys.

Which grade for reformer outlet manifolds and x-mas trees?

CT-15C, UNS N08151, a 20Cr-32Ni niobium-bearing grade to ASTM A351, is the usual specification, with HP-Nb where the designer calls for it. Both are in regular production at our works.

Can Ni-Chrome cast a grade that is not in these tables?

Usually, yes. These tables list the families our melt shop pours to ASTM, ASME, BS and IS standards; they are not a claim that every listed heat is on the shelf. Proprietary alloys such as the Stellite types, Super 22H or Nimonic-type compositions are cast to the published nominal chemistry or to the chemistry you specify. If your specification names a proprietary or borderline grade, send the chemistry and the standard and our metallurgists will come back with what it takes to cast it.

Have a grade and a drawing?

Name the grade, attach the drawing, and we'll come back with what it takes to cast it.

Ask our metallurgists