Infrastruture

At Nichrome Alloy Castings, we are dedicated to customer delight and building a long term relationship with our esteemed customers.

In order to ensure customer delight and commitment to quality we have evolved in to a one stop source for all type of intricate castings in Alloy Steel in anti corrosive, wear resistent, heat resistent grades.

Fast Facts

  • Installed Capacity is 2000 MT per annum.
  • Castings upto single piece weight of 3000 kgs.
  • Around 100 employees - both direct and indirect
  • Qualified and experienced personnel in development of steel castings.
  • All direct employees are covered under various social security schemes.
  • Training programs for employees at various levels & monitoring the effectiveness of the same.
  • Cordial industrial relation ensures effective employee participation.
  • Strict adherence to safety norms is ensured
  • Level of lighting at work place maintained as per relevant industry norms.
  • Exhaustive preventive maintenance plan is followed to prevent unexpected stoppage of production.
  • Delivery commitment is reviewed by top management.
  • Effective waste disposal system to ensure clean & pollution free environment.
  • Layout & House keeping conforming to global standards.
  • All incoming materials are inspected as per relevant inspection plans.
  • Eye examination for all quality control personnel.
  • Inspection plans for in process & final inspections.
  • Grade wise / customer specific quality plans.
  • Measuring & monitoring equipments are calibrated periodically, to ensure the accuracy & precision required.
  • Well established system for analysis of customer complaints.
  • In-house/ Sub Contractor NDT facility with qualified and experienced NDT personnel.

Manufacturing Facilities

We supply castings under 3rd party independent quality inspection body M/s. Lloyds Asia, Bureau of Veritas, IRS, SGS, PDIL, TCE, TUV, inspection and certification agencies.

Pattern

Fully equipped to manufacture, mount & inspect pattern equipments Well established vendors for supply pattern & core box in wood and metal

Moulding

  • Sand mullers
  • Core sand mixers
  • Pneumatic sand rammers
  • Sand Testing equipments
  • Mould / Core hardness tester
  • CO2 Gassing Plant

Melting

  • 100 KW Induction Furnace with 100 kgs Crucible – 1 Set
  • 100 KW Induction Furnace with 200 Kgs Crucible - 1 Set
  • 175 KW Induction Furnace with 150 Kgs and 300 Kg Crucible – 1 Set
  • 450 KW Induction Furnace with 500 Kgs 2 Nos Crucibles- 1 Set
  • 1200 KW Induction Furnace with 2000 Kgs & 5000 Kgs Crucibles – 1 Set
  • Tea spout laddles
  • Immersion pyrometers

Fettling

  • 2MT Oil Fired Heat Treatment Furnace - Automatic temperature controller with water quenching facilities
  • 10MT Oil Fired Heat Treatment Furnace - Automatic temperature controller
  • 300 Kgs Hook hanger automatic shot blasting machines
  • Electrically operated grinders
  • Welding rectifiers and inverters
  • Swing Frame Grinders
  • Pneumatic Chippers
  • Angle Grinders
  • EOT Cranes 10 MT, 3 MT & 1 MT
  • Forklift – 2 MT
  • Welding Machine
  • TIG Welding Machine
  • Straight Grinding Machines

Machine Shop

  • Lathes - 15 Nos
  • Power Hacksaw - 1 No
  • Plano Miller 8ft, 10ft, 25ft - 3 Nos Each
  • Shaping - 2 Nos
  • Radial Drilling - 7 Nos
  • Vertical Milling - 1 No
  • Slotting Machine - 1 No
  • Boring Machine (Horizontal) - 2 Nos
    (125 & 80 Spindle)